Maui
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Atlantis Headwear — MAUI

Maui

Baseball cap · Unisex · Poliestere riciclato textile-to-textile GRS · Velcro elastico con fibbia plastica

Textile-to-textile recycled polyester: regenerated from fabric to fabric, not from bottles. Ultralight at 54 g, with laser holes and moisture-wicking fabric that pulls sweat away. 5 unstructured panels, mid visor, recycled dry-tech sweatband. Front optimized for print (9×4 cm); embroidery on the sides up to 12×6 cm. One size with elastic strap and buckle.

Fabric
Poliestere riciclato textile-to-textile GRS
Palette
4 colors
Size
One size
Top print
DTF — Direct to Film
EcoScore
2.0 /10
02 — Manifesto

We analyze it like an editorial team would. We don't sell it.

In the technical and sustainable baseball cap segment, the Maui holds a distinctive position thanks to its material: textile-to-textile recycled polyester, regenerated from textile waste rather than PET bottles. It's a rarer and technically more complex recycling chain that recovers fiber from fiber while keeping GRS certification. At 54 grams it's one of the lightest models in the range.

The construction tells a precise function: 5 unstructured panels that follow the head, laser holes for ventilation, moisture-wicking fabric that pulls moisture away from the skin and a recycled dry-tech sweatband. It's a cap designed for movement and heat. This has a direct consequence on customization: the front is optimized for print — a dedicated 9×4 cm area for screen print, DTF or sublimation — while embroidery finds space on the sides up to 12×6 cm and on the back. Sublimation, possible thanks to the polyester, allows the photographic, unlimited-color result that cotton can't.

It's the right choice for sports events, outdoor activities, technical brands and anyone wanting to combine lightness, ventilation and a credible, distinctive sustainability story. It isn't the right product for those after a large structured front embroidery or a very wide palette: the colors are four muted shades and the front favors print. The positioning is the ultralight technical cap in textile-to-textile recycled polyester.

03 — Gallery

7 shots.

04 — Anatomy
/04

Construction,
Technical data declared by the Brand

Maui — construction detail
FIG. — Construction detailPolyester
Composition
MAIN FABRIC: 100% TEXTILE-TO-TEXTILE RECYCLED POLYESTER
Construction · 8 elements
01
5 unstructured panels
soft front panel with no reinforcement, low profile
02
100% textile-to-textile recycled polyester
regenerated from textile waste, GRS certified
03
Laser holes for ventilation, distributed across the panels
04
Moisture-wicking fabric
pulls moisture away from the skin to the outside
05
Pre-curved mid visor in coordinated fabric
06
Quick-drying dry-tech sweatband in recycled polyester
07
Adjustable closure with quality hook-and-loop, elastic and plastic buckle
08
ReTraze® inner visor in 100% recycled PE plastic; declared carbon footprint -19% CO2eq
One size, adjustable
Circumference
54-60 cm
Adjustment
Velcro elastico con fibbia plastica
Sizes
One size

Measure your head circumference with a tape measure 2 cm above the eyebrows, above the ears and at the most prominent point of the nape.

05 — Palette
/05

4 colorways, real photos.

Tap a color to see the garment in that shade.

06 — Print compatibility
/06

Printing techniques.
A verdict for each one.

What to expect on this specific product, technique by technique. Tap a technique for the full analysis.

01
DTF — Direct to Film· Eccellente
84%
DTF transfer is excellent for multicolor or detailed graphics: front up to 9×4 cm and side up to 6×1.2 cm with a dedicated cap press. Unlimited colors, no minimum quantity. On light, ventilated fabric check temperature and pressure so as not to crush the laser holes.
Max area 9x4
02
Sublimation· Eccellente
83%
Textile-to-textile recycled polyester is the ideal substrate for sublimation: the dyes bond chemically to the fiber giving a photographic, unlimited-color result, with no thickness to the touch and no cracking. Optimal on the front and sides in light tones. Best result on White; on dark tones the effect is limited by the nature of the process.
Max area 9x4
03
Screen printing· Eccellente
82%
Read the technical analysis
Screen printing renders very well on the front, with a dedicated 9×4 cm area, and on the closure 6×1.2 cm. The smooth polyester surface takes compact, defined inks. For polyester use inks with an anti-migration blocker to avoid dye bleed on light tones. Recommended for 1-4 color graphics.
Max area 9x4Max colors 4
04
Embroidery· Molto buono
78%
Read the technical analysis
Embroidery finds its natural space on the sides up to 12×6 cm and on the back up to 8×3.5 cm: on this model the front has no dedicated embroidery area in the specs, because it's optimized for print. The recycled polyester holds the stitches well; on light, ventilated fabric use suitable backing so as not to stiffen the laser-hole area. Closure up to 3×1 cm.
Max area 12x6
05
Patch — Woven / PVC / Faux leather· Molto buono
74%
Read the technical analysis
Woven, PVC or embroidered patches can be applied to the unstructured front and the sides by heat sealing. On a soft, light panel a contained patch integrates better than a large rigid one. Avoid overlapping the laser-hole area so as not to compromise ventilation.
06
DTG — Direct to Garment· Non compatibile
0%
Read the technical analysis
DTG direct printing is optimized for cotton and flat surfaces; the three-dimensional shape of the crown and the polyester nature prevent a correct result. For digital printing on this cap, use sublimation or DTF with a dedicated cap press.
07 — Sustainability
/07

Verified EcoScore.
No greenwashing.

2.0/10
1 active certification

We assess only official third-party certifications. No estimates, no unverified brand claims.

GRSGRS — Global Recycled Standard
Verified

Certifies that the recycled content declared in this product is authentic and traceable through the production chain. Applies to all types of recycled material: polyester, cotton, nylon, wool. The percentage of recycled content stated in the composition is verified, not a marketing claim. It does not assess the environmental impact of the recycling process or working conditions in recycling facilities: it certifies the origin and traceability of the material, not how it was processed.

08 — Audience
/08

Who uses it — and who
should look elsewhere.

20 sectors assessed. Tap a sector for the full verdict.

86%
Ideal

Sports event & marathon

It's the ideal context: 54 g, laser holes for ventilation and moisture-wicking fabric that pulls sweat away make it suited to running and endurance sports. The dry-tech sweatband dries quickly. Front sublimation renders event logos in unlimited colors. A technical, coherent choice for races and marathons.

84%
Ideal

Outdoor & corporate sports

It's one of the elective contexts: 54 g, laser holes and moisture-wicking fabric make it suited to movement and heat, while the recycled dry-tech sweatband dries quickly. Front sublimation renders the logo in unlimited colors. A technical, coherent choice for corporate outdoor sports activities.

Lightness (54 g), laser holes for ventilation and moisture-wicking fabric make it suited to sports activity. Sublimation allows photographic team logos in unlimited colors on the front. The crest embroidery finds space on the sides. A good technical choice for clubs and teams with a modern aesthetic.
GRS-certified textile-to-textile recycled polyester and the CO2 reduction offer a credible, distinctive sustainability story, useful for environmental campaigns. Light and ventilated for outdoor activities. Front print and side embroidery render logos and initiative messages well.
Sublimation on polyester allows photographic liveries and logos in unlimited colors, close to racing aesthetics, and the lightness with ventilation suits the hot paddock. The visor, however, is mid curved, while motorsport often favors the flat snapback; for that specific look other models are more suitable.
Light, ventilated and suited to long outdoor days, with front sublimation for photographic artwork in unlimited colors. The reduced four-shade palette is a limit for very colorful collections, but the print result and lightness make it comfortable for summer festival audiences.
Light, ventilated and comfortable while traveling and in hot destinations, with front sublimation for logos and place names in unlimited colors. The textile-to-textile story is an argument for sustainable tourism. The reduced palette limits variants, but the technical function makes it an effective travel gadget.
As a technical gadget the Maui stands out for lightness and the textile-to-textile recycled material, a sustainability argument rarer than common bottle-derived rPET. Front print renders the logo well. The reduced four-shade palette limits its use when much color choice is needed.
One size with elastic strap simplifies distribution and the textile-to-textile story sends a distinctive sustainability message. Suited to active events and outdoor team building. The palette, however, is limited to four muted shades: to cover many corporate colors other models are needed.
In the welcome kit the textile-to-textile story communicates concrete environmental care, and the lightness with ventilation makes it a pleasant item to wear. Front print renders the company logo well. The four-shade palette suits brands with an essential color range.
Light and ventilated, suited to school and university sports activities, with front sublimation for logos in unlimited colors. One size with elastic strap fits everyone. The four muted-shade palette, however, covers few university color variants: for colorful collections other models are needed.
Light and ventilated, suited to staff uniforms for sports events and outdoor activities, with front print for the logo. One size with elastic strap fits all heads. The four muted-shade palette and sporty aesthetic, however, are poorly suited to formal or classically styled contexts.
As a gift it's a technical and sustainable choice, welcome to those who play sports or love the outdoors, with front sublimation for a name or an image in unlimited colors. The four muted-shade palette limits color choice compared to other models, but the lightness and the textile-to-textile story are distinctive arguments.
Lightness and ventilation are useful in hot kitchens and outdoor service, and the dry-tech sweatband helps comfort. Front print renders the venue's logo. The four-shade palette and sporty aesthetic, however, are poorly suited to elegant or classically styled contexts.
One size with elastic strap fits all heads and the ventilated lightness is comfortable for trips and outdoor activities. Front sublimation renders group graphics in unlimited colors. The four-shade palette, however, limits the ability to assign a different color to each compared to wider-range models.
Front sublimation in unlimited colors is a strength for detailed artwork, and the recycled material is an argument for environmentally conscious audiences. The reduced four-shade palette limits color collections; better suited to creators in sports, outdoor or athleisure than to other segments.
The technical lightness and the textile-to-textile story are interesting arguments, and front sublimation renders photographic artwork. The unstructured sporty profile and the four-shade palette, however, are less versatile for streetwear, which often favors more constructed looks and wide palettes. Better suited to technical or athleisure lines.
Front sublimation renders photographic artwork in unlimited colors, and the lightness is comfortable for summer concerts. The unstructured sporty profile and the four-shade palette, however, are less typical of music merch, which often favors more casual or constructed looks. Suited to bands with a sporty or outdoor aesthetic.
Front sublimation in unlimited colors is consistent with the vivid graphics of esport, but gaming favors the flat snapback brim, while the Maui has a mid curved visor and a light sporty profile. The four-shade palette also limits variants. For that specific look the Snap Back-S or Snap Five-S are more suitable.
Not suitable for industrial environments or construction sites requiring certified PPE. Though technical and ventilated, it's a sporty cap not designed for high-wear environments, heavy soiling or specific safety requirements; the laser holes, moreover, offer no protection from debris.
09 — Tool suite
/09

Tools for the Maui.

All tools
01Active

Calcolatore ROI Gadget

Quanto vale davvero una t-shirt brandizzata rispetto a una campagna ads? Calcola il costo per impressione e confronta.

02Active

Pantone Finder

Trova il Pantone più vicino ai colori del prodotto per garantire coerenza perfetta con il tuo brand nei file di stampa.

03Active

Technical glossary

Every product-sheet term explained: fabrics, constructions, closures, printing techniques. Search and open the full entry.

04Coming soon

Embroidery Configurator

Set up areas and generate a technical PDF brief

Notify me at launch
05Coming soon

Ideal Cap Quiz

5 questions → 3 recommended models

Notify me at launch
06Coming soon

Label Decoder

Translates technical jargon into plain language

Notify me at launch
07Coming soon

Embroidery Thread Palette

From HEX/Pantone → Madeira and Isacord thread codes

Notify me at launch
08Coming soon

Sport Guide

Find the right cap for every sport

Notify me at launch
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