Chao
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Atlantis Headwear — CHAO

Chao

Baseball cap · Unisex · Cotone organico e riciclato · Snapback riciclato

The urban baseball cap for those who want the flat brim and certified materials without compromise. GRS certified: canvas in 80% organic and 20% recycled cotton, recycled snapback closure and ReTraze® visor. Ideal for front embroidery and screen printing. Optimal for streetwear brands and merchandise creators — 5 earth-tone colours from khaki to olive. One size.

Fabric
Cotone organico e riciclato
Palette
5 colors
Size
One size
Top print
Embroidery
EcoScore
2.0 /10
02 — Manifesto

We analyze it like an editorial team would. We don't sell it.

In the flat-brim baseball cap segment, the Chao occupies the space between the economy skate cap and quality streetwear merchandise: GRS-certified organic cotton canvas, garment-washed to guarantee the softness characteristic of the dad hat, and a flat visor with a two-tone decorative cord that defines its visual identity without any additional customisation.

The 5-panel unstructured construction without a central seam is the key strength for print: the continuous front panel offers a 10×6 cm surface without interruptions, ideal for screen printing and DTF. Front embroidery works up to 12×6 cm with a recommended starting point of 2 cm from the visor. The flat visor is printable on the flat section with a dedicated platen — an additional customisation area compared to curved-visor models.

It is the natural choice for streetwear brands, creators and merchandise projects with an urban or outdoor aesthetic looking for certified materials without sacrificing the distinctive look of a flat brim. The earth-tone palette — dark grey, khaki, black, navy, olive — aligns with the minimalist aesthetic of contemporary lifestyle brands. It is not the right product for those looking for vivid colours or a wide palette: five variants in neutral tones are the total chromatic offer.

03 — Gallery

11 shots.

04 — Anatomy
/04

Construction,
Technical data declared by the Brand

Chao — construction detail
FIG. — Construction detailCotton
Composition
MAIN FABRIC: 80% ORGANIC COTTON 20% RECYCLED COTTON
Construction · 7 elements
01
5-panel unstructured
single front panel without central seam, soft with no rigid stiffening
02
80% organic and 20% recycled cotton canvas, GRS certified
03
Garment-washed
softness guaranteed with a subtle worn-in effect
04
Flat visor
urban aesthetic with a two-tone decorative cord on top of the visor
05
ReTraze® recycled inner visor
100% recycled PE plastic, from 2024 production onwards
06
Adjustable recycled snapback closure
07
Self-fabric sweatband
same organic cotton as the cap
One size, adjustable
Circumference
54-62 cm
Adjustment
Snapback riciclato
Sizes
One size

Measure your head circumference with a tape measure 2 cm above the eyebrows, above the ears and at the most prominent point of the nape.

05 — Palette
/05

5 colorways, real photos.

Tap a color to see the garment in that shade.

06 — Print compatibility
/06

Printing techniques.
A verdict for each one.

What to expect on this specific product, technique by technique. Tap a technique for the full analysis.

01
Embroidery· Eccellente
85%
The 5-panel unstructured organic cotton canvas supports embroidery up to 12×6 cm on the front without distortion — the continuous panel without a central seam is ideal for wide logos. Recommended starting point 2 cm from the visor edge. Side panels embroiderable up to 6×5 cm. Back up to 8×3.5 cm. Without rigid buckram: no 3D puff embroidery.
Max area 12x6
02
Patch — Woven / PVC / Faux leather· Molto buono
78%
Woven, PVC or faux-leather patches particularly effective on this model: the unstructured build makes the patch visually dominant and consistent with the streetwear aesthetic. Heat bonding or perimeter stitching on the front. Recommended size: max 6.4 cm (2.5 inches).
03
Screen printing· Molto buono
75%
Read the technical analysis
The flat front panel without a central seam is the optimal surface for screen printing: 10×6 cm area without interruptions. Side panels up to 6×5 cm. The unstructured build requires care with panel stability under the squeegee. Maximum 2 colours to ensure registration on a curved surface.
Max area 10x6Max colors 2
04
DTF — Direct to Film· Molto buono
72%
Read the technical analysis
DTF transfer applicable on the front (10×6 cm) and sides (6×4 cm) with a dedicated cap press. The flat visor also allows transfer application on the flat section with a specific platen. Unlimited colours, no minimum quantity.
Max area 10x6
05
Sublimation· Non compatibile
0%
Read the technical analysis
Organic cotton does not retain sublimation dyes: the process requires polyester fibres for the chemical bond. The 80% organic cotton + 20% recycled cotton composition is not compatible.
06
DTG — Direct to Garment· Non compatibile
0%
Read the technical analysis
The three-dimensional shape of the crown and the 5-panel construction prevent uniform contact between the print head and the fabric. For digital printing on this cap, use DTF with a dedicated cap press.
07 — Sustainability
/07

Verified EcoScore.
No greenwashing.

2.0/10
1 active certification

We assess only official third-party certifications. No estimates, no unverified brand claims.

GRSGRS — Global Recycled Standard
Verified

Certifies that the recycled content declared in this product is authentic and traceable through the production chain. Applies to all types of recycled material: polyester, cotton, nylon, wool. The percentage of recycled content stated in the composition is verified, not a marketing claim. It does not assess the environmental impact of the recycling process or working conditions in recycling facilities: it certifies the origin and traceability of the material, not how it was processed.

08 — Audience
/08

Who uses it — and who
should look elsewhere.

20 sectors assessed. Tap a sector for the full verdict.

92%
Ideal

Streetwear brand

The flat-brim baseball cap is the identity format of contemporary streetwear. The unstructured build in GRS-certified organic cotton and the earth-tone palette align perfectly with the aesthetic of today's lifestyle and streetwear brands. Garment washing adds visual authenticity without printing anything.

88%
Ideal

Creator / Influencer merch

The flat-brim dad hat is the most in-demand merchandise format among independent creators: casual construction, certified material, continuous front panel ideal for logo embroidery. The woven patch is the customisation technique most consistent with the product's aesthetic. The 5 earth-tone colours integrate with almost any brand visual identity.

The flat visor with a two-tone cord is a strong aesthetic element for band merchandise — hip-hop, rap, indie, alternative. The certified organic cotton adds narrative value appreciated by the audience of many contemporary music genres.
The organic cotton canvas and flat visor suit outdoor brands with a heritage or workwear-inspired aesthetic. No mesh breathability — better suited for light outdoor use or everyday wear than high-intensity sports.
The flat-brim baseball cap is a classic of musical festival merchandise. The decorative cord on top of the visor is an aesthetic detail that distinguishes the product from standard caps. The earth-tone palette suits events with a considered aesthetic.
With GRS certification and a premium neutral palette, the Chao positions itself above the economy tier. The CO2 data (0.924 kg/unit, -21%) supports corporate sustainability narratives.
The flat-brim baseball cap is the preferred format in esports and gaming aesthetics. The dark neutral palette suits the visual identity of many teams. Organic cotton is a sustainable differentiator compared to synthetic caps standard in the sector.
Suited for corporate events with a young or casual target. The one-size snapback closure eliminates size management. The neutral-dark palette is less suited for events requiring high visibility.
The flat-brim baseball cap has strong appeal in university merchandise with an urban aesthetic. The neutral-dark palette is less effective for institutions with vivid institutional colours.
Lightweight and compressible, suited for lifestyle or urban-positioned destination giveaways. The flat visor provides less sun protection than a curved visor.
Works in welcome kits for companies with an urban, creative or sustainable culture. The urban flat-visor aesthetic may not suit traditional corporate contexts.
Durable front embroidery and one size make it practical for mass distributions. The earth-tone palette limits staff visibility in crowded spaces compared to vivid colours.
The flat-brim baseball cap has a presence in street-inspired motorsport and tuning. The dark palette suits the aesthetic of the automotive aftermarket and urban performance brands.
For personal use it is a solid option for those who appreciate the urban aesthetic. Those looking for vivid colours will find more choice in other models in the catalogue.
Suited for teams with an urban or streetwear aesthetic — basketball, skateboarding, urban sports. The flat visor is not the standard format for traditional outdoor sports.
As a gift it works for recipients with an urban or streetwear taste. A patch or personalised embroidery transforms it from a giveaway into a personal object.
The flat visor is less functional for running than a curved one. Suited for staff and organisers, less so for competing runners.
Suited for venues with an urban or hipster aesthetic — specialty coffee shops, cocktail bars, informal bistros.
The flat visor and streetwear aesthetic are not suited for staff uniforms in formal or semi-formal contexts. Works only for brands with a very informal dress code.
Not suited for industrial environments or construction sites. The unstructured cotton build is not designed for high-wear environments.
09 — Tool suite
/09

Tools for the Chao.

All tools
01Active

Calcolatore ROI Gadget

Quanto vale davvero una t-shirt brandizzata rispetto a una campagna ads? Calcola il costo per impressione e confronta.

02Active

Pantone Finder

Trova il Pantone più vicino ai colori del prodotto per garantire coerenza perfetta con il tuo brand nei file di stampa.

03Active

Technical glossary

Every product-sheet term explained: fabrics, constructions, closures, printing techniques. Search and open the full entry.

04Coming soon

Embroidery Configurator

Set up areas and generate a technical PDF brief

Notify me at launch
05Coming soon

Ideal Cap Quiz

5 questions → 3 recommended models

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06Coming soon

Label Decoder

Translates technical jargon into plain language

Notify me at launch
07Coming soon

Embroidery Thread Palette

From HEX/Pantone → Madeira and Isacord thread codes

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08Coming soon

Sport Guide

Find the right cap for every sport

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